yamaha golf cart secondary clutch problems

Yamaha golf carts are a reliable and convenient way to get around the golf course, but even the best golf cart can suffer from problems with its secondary clutch. This can lead to reduced performance and an uncomfortable ride. Fortunately, there are a few things you can do to identify and address these issues so your cart can remain in top condition. In this article, we will discuss what causes secondary clutch problems in Yamaha golf carts and how to diagnose and repair them.Common problems associated with Yamaha golf cart secondary clutches include: a loss of power, an increase in engine noise, difficulty steering, and a worn or broken belt. Other problems may include a misaligned clutch or one that is not properly adjusted. In some cases, the secondary clutch may become completely disengaged from the engine, resulting in a loss of power and no response when you press the accelerator pedal. If any of these issues occur, it is important to have the clutch inspected and serviced by a qualified technician as soon as possible.

Diagnosing Issues with Your Yamaha Golf Cart Secondary Clutch

If you own a Yamaha golf cart, you may have experienced some issues with the secondary clutch. It is important to diagnose the issue in order to correct it and ensure smooth operation of your vehicle. Here are some tips for diagnosing issues with your Yamaha golf cart secondary clutch.

The first step in diagnosing an issue with your Yamaha golf cart secondary clutch is to check the engagement of the clutch. If the clutch is not engaging properly, it could be due to a number of factors including worn components or lack of lubrication. Check for any debris or dirt that may have accumulated inside the primary or secondary clutches, as this can cause them to not engage properly.

You should also inspect the belt for wear and tear as this can be a sign that there is an issue with the secondary clutch. If there is evidence of wear on the belt, it could be due to improper tension on the belt or incorrect alignment between the primary and secondary clutches. Make sure that both clutches are aligned correctly and that there is enough tension on the belt so that it can engage properly.

In addition, make sure that all bolts and nuts are securely tightened so that they do not come loose when operating your vehicle. Loose bolts can cause significant damage to your vehicle’s components, including those related to your secondary clutch.

Finally, make sure you have enough oil in the engine as low oil levels can cause damage to your golf cart’s components over time. Low oil levels can also affect how well your secondary clutch operates and even cause it to fail completely if left unchecked for too long.

By following these simple tips, you should be able to diagnose any issues with your Yamaha golf cart’s secondary clutch quickly and easily. Remember to always take proper care of all parts related to your vehicle’s operation in order to ensure its longevity and performance.

Troubleshooting Tips for Yamaha Golf Cart Secondary Clutch Problems

The Yamaha golf cart is a popular choice for golfers who want to enjoy a day on the course. Unfortunately, like any vehicle, it can have issues from time to time. One of these issues is with the secondary clutch, which can cause a variety of problems. If you’re having trouble with your secondary clutch, here are some troubleshooting tips to help you.

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The first thing you should do is make sure the problem isn’t being caused by something else, such as a worn-out belt or worn-out bearings. If these parts are worn out, they can cause the secondary clutch to malfunction or fail altogether. You should also check the spark plugs and wires to make sure they’re in good condition and not causing any issues with the secondary clutch.

Once you’ve checked all of those components, it’s time to take a look at the secondary clutch itself. The most common issue is that it has become stuck in one position due to debris or dirt buildup on the plates. To fix this, you’ll need to remove the cover and clean off any dirt or debris from the plates using a soft cloth and some lubricant.

If there doesn’t seem to be any visible debris on the plates, then it’s possible that there could be an internal issue with the secondary clutch itself. In this case, you’ll need to take it apart and inspect all of its components for signs of wear and tear or other damage. If necessary, you can replace any damaged parts before reassembling it and putting it back into your golf cart.

Finally, if all else fails then it may be necessary to replace the entire secondary clutch assembly with a new one. This should only be done as a last resort since replacing an entire assembly can be expensive and time consuming. However, if your current one has seen better days then this may be your only option for getting your golf cart back up and running properly again.

These are just some basic troubleshooting tips for fixing Yamaha golf cart secondary clutch problems. If your issue still persists after trying these steps then it’s best to take your vehicle into a certified mechanic or repair shop for further diagnosis and repair work.

Replacing a Yamaha Golf Cart Secondary Clutch

The secondary clutch on a Yamaha golf cart is responsible for transferring power from the engine to the wheels. Over time, it can wear out and need to be replaced. This is a relatively simple repair that can be done in a few steps.

The first step is to locate the secondary clutch on your golf cart. It is located on the back of the engine and looks like a large metal disc. Once you have located it, you will need to remove it from the engine. This can be done by unclipping any clips or bolts that hold it in place. Once it is removed, you can set it aside and begin installing the new one.

The next step is to install the new clutch onto the engine. This should be done carefully as the wrong fit could cause damage to both your engine and clutch. Make sure that all bolts and clips are securely fastened before moving on to the next step.

Once your new clutch is installed, you will then need to adjust its tension so that it operates correctly. To do this, you will need an adjustable wrench or a torque wrench with an appropriate size socket for your model of golf cart. Adjusting the tension requires turning one of two nuts clockwise until it feels tight but not too tight.

Finally, once your tension has been properly adjusted, you can reattach any clips or bolts that were removed during installation and test out your golf cart to make sure everything is operating correctly. If all goes well, then you have successfully replaced your Yamaha golf cart secondary clutch!

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What to Do When the Gear Shift Lever Does Not Move on Your Yamaha Golf Cart

If you have a Yamaha golf cart and the gear shift lever does not move, there are a few steps that you can take to try and solve the issue. First, it is important to make sure that the battery is fully charged. If the battery is low on power, it can prevent the gear shift from engaging correctly. If the battery is good, then you should check the linkages that connect the shift lever to the transmission. Make sure that these are properly connected and that none of them are broken or bent. If they appear to be in good condition, then you may need to adjust them. This may require some tools and knowledge of how they should be adjusted, so it may be best to consult a golf cart mechanic for this task.

If adjusting or replacing any of these components does not work, then it may be necessary to remove and inspect the transmission itself. Check for any signs of wear or damage that could be preventing it from engaging correctly. If any damage is found, then it may need to be replaced in order for the gear shift lever to work properly again.

In some cases, lubrication can help with this issue as well. If lubrication does not help, then it is likely best to seek professional assistance in order to determine what needs to be done in order for your Yamaha golf cart’s gear shift lever to work properly again.

Identifying Disengagement of the Secondary Clutch on a Yamaha Golf Cart

The secondary clutch on a Yamaha golf cart is an important component that helps to keep the vehicle running smoothly. It is responsible for transferring power from the engine to the transmission, ensuring that the vehicle is able to move and accelerate. However, if there is something wrong with the secondary clutch, it can cause issues with acceleration or even prevent the vehicle from moving altogether. Identifying disengagement of the secondary clutch on a Yamaha golf cart can be done by performing a few simple steps.

The first step in identifying disengagement of the secondary clutch on a Yamaha golf cart is to check for any signs of wear or damage. This can be done by inspecting all of the components of the secondary clutch including the drive belt, pulleys and any other components that may be present. If any signs of wear or damage are noticed then it may be necessary to replace these parts in order to ensure proper operation.

The next step in identifying disengagement of the secondary clutch on a Yamaha golf cart is to check for any problems with shifting or acceleration. This can be done by taking the vehicle out for a test drive and seeing how it responds when accelerating or changing gears. If there are any problems then this could indicate an issue with either the primary or secondary clutch and should be looked into further before attempting any repairs or adjustments.

The last step in identifying disengagement of the secondary clutch on a Yamaha golf cart is to inspect all of its connections and make sure they are properly secured. This includes checking all bolts, nuts and other fasteners as well as ensuring that all electrical connections are properly connected and functioning correctly. Once all connections have been checked and verified then it should be safe to assume that no further repairs need to be made and that everything is working as normal again.

Knowing When to Replace the Secondary Clutch on Your Yamaha Golf Cart

The secondary clutch, commonly referred to as the drive clutch, is an integral part of a Yamaha golf cart. It is responsible for transferring power from the engine to the rear axle, allowing your golf cart to move forward or in reverse. Knowing when it’s time to replace your secondary clutch can help you keep your golf cart running efficiently and safely.

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There are several signs that indicate it’s time to replace your secondary clutch. One of the most common signs is if you notice a decrease in performance when accelerating or slowing down. If your golf cart is not reaching its maximum speed or is having difficulty starting after a long period of storage, it could be a sign that you need to replace your secondary clutch. Another common sign that it’s time for a replacement is if you hear loud grinding or squealing noises coming from the drive train while operating your golf cart.

It’s important to note that these signs don’t always mean you need a new secondary clutch. Before replacing it, make sure you check all other parts of the drivetrain for any potential problems such as loose belts or worn out rollers. If all other components check out, then it’s likely time for a new secondary clutch.

When replacing the secondary clutch on a Yamaha golf cart, always make sure that you use original Yamaha parts and follow all instructions carefully. Additionally, make sure that all parts are properly lubricated before installation and that everything is properly tightened down according to manufacturer instructions.

Knowing when it’s time to replace the secondary clutch on your Yamaha golf cart can save you from costly repairs and keep your vehicle running smoothly for years to come. Pay attention to any signs of wear or decreased performance so that you can take action before any real damage occurs.

Checking for Slippage

One of the common problems experienced with Yamaha golf carts is slippage in the secondary clutch. To check for this, you should first make sure that the belt is adjusted according to the manufacturer’s specifications. If it is not, adjust it accordingly. You then need to start up your golf cart and put it into drive. If you hear a high-pitched squeal or feel a jerking or stalling sensation, then your secondary clutch is slipping.

Inspecting the Clutch

If you have determined that your secondary clutch is slipping, you will need to inspect it for any signs of wear and tear. Look for any frayed or worn belts as well as any loose or missing parts. It is also important to check for any oil or grease on the clutch as this could be an indication of a problem with the seals in the clutch assembly.

Replacing Worn Parts

If you find any worn or damaged parts, they should be replaced immediately. Most clutches come with detailed instructions on how to do this and it can usually be done without too much difficulty. However, if you are unsure about how to go about replacing parts, it may be best to seek professional help from a qualified mechanic who has experience with Yamaha golf carts and their clutches.

Lubricating Parts

It is also important to make sure that all parts of the secondary clutch are properly lubricated and free from dirt and debris. This can be done by using a lubricant specifically designed for golf cart clutches or using a regular motor oil if necessary. Make sure that all moving parts are well lubricated before reassembling them in order to ensure optimal performance from your golf cart’s secondary clutch.


The Yamaha golf cart secondary clutch problems can be a complex issue to diagnose and resolve. In many cases, the problem is related to a worn out or damaged part that needs to be replaced. Additionally, regular maintenance of the golf cart may help prevent the problem from occurring in the first place.

If secondary clutch issues are suspected on a Yamaha golf cart, it is important to troubleshoot the issue with care and attention to detail. Replacement parts should only be purchased from trusted sources and should be properly installed for optimal performance. If necessary, professional services may also be required for diagnosing and resolving the issue.

Overall, understanding the symptoms of secondary clutch problems can help owners catch issues early and avoid larger problems down the road. With proper maintenance and care, a Yamaha golf cart can provide years of reliable performance.